Saturday, December 03, 2011

Cami ... and welding!

No, Cami hasn't learnt to weld yet, but I thought I should mention my beautiful daughter and show her off to the world, at the same time as talking about the progress on my semi-automated brewing machine.

I have been on solo night duties for the past week as we are trying to get Cami settled into a sleeping routine and get used to settling herself back to sleep when she wakes rather than needing a feed from Emma. So waking at 2 or 3am and being up and down a few more times for the rest of the evening is taking its toll especially when you are busy at work. But I shouldn't complain as I have a very beautiful daughter and Emma has had to put up with the lack of sleep for the past 9 months (I did help her a bit on difficult nights but she definitely has had the lions share of sleep deprivation).

Anyway, here is a cute video of Cami on a lazy Saturday morning (a hungover one for Emma).

Anyway, regarding my brewing machine, I have achieved a bit this week but also had some setbacks. When Emma was out last night enjoying a night out with some of her fellow mums, I celebrated a night alone with a lovely sleeping Cami by enjoying some home brew whilst playing with power tools (always a good combination). I decided to drill the 22mm holes in the gas beam where the gas will come and be distributed to the different burners. I used a "step bit" for this task which is a lot easier than a large drill bit, but it is still bloody hard especially on 3mm thick stainless steel which is tougher than nails. So I managed to drill the holes which needs lots of lubricating oil on the bit as well as a slow speed to prevent the stainless from heating up and becoming so hard that it can't be drilled through. There is also a fair kick when the bit bites in to the metal ... luckily no spilt beer! So I managed to get all 4 holes drilled and enjoy a few home brews as well.

Here is the gas beam with the holes drilled.

Today I also managed to tack weld the top part of the frame together which is more difficult than it looks as you need to ensure everything is flush and square. Once it is all welded out there is no turning back so it is essential to get it right. Lots of G clamps, set squares, ratchet straps and leveling aids!

Here is a pic of the top frame when tacked together and also some video of me doing some of the tacks.

Maybe I can blame it on the lack of sleep, but I realized today that I actually cut the gas beam and the other long horizontal 20mm too short (pity it wasn't too long). Lucky I have sufficient spare steel tubing to be able to cut some more but will need to do this with my grinder and a cutting disc as I only hired the metal saw for 1 weekend. Oh well, not the end off the world but certainly a bit frustrating.

Till next time - cheers and beers!

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